Littlewood Fencing Case Study: Online staff-facing portal for company-wide internal processes
Littlewood Fencing is one of the largest and most diverse fencing contractors in the UK with a turnover of over £20 million. The company delivers everything from garden fence panels to highly regulated fencing for highways, rail, aviation, and maximum security locations.
Switchplane has been working with Littlewood Fencing since late 2018 and the staff portal is proving to be invaluable to the business.
Littlewood Fencing initially came to Switchplane to solve a problem with purchase order generation, which was previously handled manually using a slow-to-load Excel spreadsheet and prone to errors and inconsistencies. We came up with an automated solution which has removed significant amounts of manual checking and processing. Following that, we have built an invoice approval workflow on a serverless system which uses AWS OCR technology to read incoming PDF files and assign them to the correct manager for approval.
Since streamlining this part of the business, Switchplane has built functionality to take the pain out of other heavily manual and time-consuming processes, including the submission, review, and approval of timesheets, HAVS health and safety assessments, and daily forms recording work and variations completed on site.
Littlewood’s purchase orders were previously being generated using collated data in an Excel file, which was slow and prone to human error.
We have created a purchase order generation system which allows users to easily search suppliers, associate costs with a job and stored addresses, add line items, and to copy purchase orders or line items from previous purchase orders.
This information goes through validation checks to ensure the purchase order is complete, then the system generates the file as a PDF and allows this to be saved or directly emailed to the supplier. The purchase order is filed against the person raising it as well as the job. In some cases, there is a secondary step of an approval queue for contracts managers to review and send to suppliers.
The invoice approval process was long-winded, involving a lot of manual administration time; the workflow from invoice receipt to payment could easily span weeks. Switchplane has developed an automated invoice approval workflow to streamline this process and reduce the approval time to hours.
Switchplane built a serverless system using AWS OCR technology, which reads a PDF invoice upon email receipt. This system analyses the invoice for a purchase order number and invoice number. From the purchase order number, it knows who created the purchase order, so allocates the invoice to that contract manager’s approval queue. This manager can then view the invoice on screen, mark it as urgent, approve it for payment, reject it, or put it on hold. Once approved, there is a secondary step for the finance team to import the data ready for payment.
Switchplane monitors the OCR successes and failures regularly to tweak the recognition algorithm to reduce as much manual administrator oversight as possible, and the system can “learn” from human inputs too. Manual intervention is now almost eliminated and payment turnaround times have been drastically reduced. The system has processed over 10,000 invoices correctly with accuracy rates of up to 97%.
Contracts managers are able to submit requests to the design team using the Littlewood Portal. Switchplane created a form which associates design or drawing requests with the relevant job and cost centre, and allows staff to include relevant scope of work details and attachments. The design team then has access to a request queue that they can assign to members of staff, estimate time to complete the work, and record actual time against these tasks.
Previously, time spent on fencing work was recorded through a variety of methods - messaging a manager, sending a photo of a timesheet, or submitting notes on paper. This was time consuming for managers to reconcile on a weekly basis in order for their fencers to be paid.
Switchplane has created a digital workflow for this, where every day, fencers log on to a mobile-friendly version of the portal, record the type of work completed on a particular job, pay details, and notes, then they sign off their day’s work and submit it to their manager. The manager has a dashboard where they can then review and agree (or reject) their staff timesheets, and submit these at the end of the week for the finance team to review and pay. The finance team has the ability to complete a final lock on the staff timesheets as a whole, prior to the payment run.
In order to satisfy health and safety requirements with regards to Hand-Arm Vibration Syndrome, fencers are required to complete HAVS assessment forms on a daily basis prior to completing their timesheets.
Fencers are able to select which tool on record they are using (or add another) and for how long, and this calculates their HAVS points and warns them if they are exceeding their limits. The health and safety team are able to review tool usage and speak to team members about this usage as appropriate.
Staff on site have a variety of daily forms to complete in order to track progress of work. Each morning, they are required to list who is present on site and what work and plant machinery will be used.
Throughout the day, fencers are able to record and track variations of work and delays, upload photos of the work, and record what has been completed on that day. Switchplane has built the functionality to make this possible on mobile-friendly screens.
Switchplane has built functionality for the finance team to be able to review timesheets for their fencers and design team. They can approve these prior to downloading the data in a CSV format, to import into their separate finance system.
Administrators for the portal have their own separate queues for viewing and handling problematic purchase orders or invoices, where they have missing information or are unable to be read by the OCR software due to poor formatting.
Administrators also have the functionality to check on statuses of automatic job and supplier list imports to the system, manage fencer tools, manage user privileges, and reset user passwords.
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